Aluminum Wheels User Manual

This manual covers safety information, wheel and axle details, installation, wheel building, general service and care, and warranty terms for OneUp Components aluminum wheels. For the most current procedures, always refer to the instructions from your axle, tire, and component manufacturers, and consult your retailer.

Safety Instructions

⚠ WARNING

Changing the components or parts on your bicycle can compromise the safety of your bicycle, void the warranty, and can result in injury and/or death. Not all components, parts, or accessories have been tested for compatibility, reliability, or safety on your bicycle. Check with your retailer before making changes to your bicycle.

• You must register your wheels or rims in order to make a warranty claim (see the instructions in the Warranty section).
• The recommended spoke tension for OneUp Components is 100–120 kgf.
• For all carbon rims, do not exceed 150°F (65°C) exposure to your wheels or rims. High temperatures can occur inside an automobile, and heat exposure also includes positioning wheels and rims too close to automobile exhaust, an open flame, or other heat sources, which may damage the adhesive that holds carbon fibers together or the joints that hold wheels and rims together.
• Do not ride your bicycle with an improperly secured wheel or axle. This can allow the wheel to move or disengage from the bicycle, and can cause you to crash, which may result in serious injury and/or death.
• Do not place your hands near a moving wheel. A moving wheel can catch your hand between the spokes and frame or other components and can crush your hand.
• The incorrect installation or placement of an axle lever could cause the lever to get caught in the rotor of the disc brake or interfere with the frame or other components, which can cause you to crash and may result in serious injury and/or death.
• Consult your retailer or refer to your tire manufacturer’s instructions for tire installation and safety information.
• Adhere to all torque and sizing specifications for press fits and thread fits. Over-tightening can damage threads or cause parts to fail. Using the wrong size part can cause parts to fail and may cause a crash, which can result in serious injury and/or death.
• As with all mechanical components, the bicycle is subjected to wear and high stresses. Different materials and components may react to wear or stress fatigue in different ways. If the design life of a component has been exceeded, it may suddenly fail and may cause a crash, which can result in serious injury and/or death. Any form of crack, scratch, dent, delamination, unusual noise, or change of coloring indicates that the life of the component has been reached and it should be replaced before riding.
• In the event of an impact or crash, damage to composite wheels and rims may be invisible to the user. Consult your retailer immediately for inspection. Your bicycle requires regular maintenance, frequent inspection, and the replacement of parts to address any issues.
• Excessive vibration or “harmonic oscillation” from imbalances of the wheels or frame indicates a serious problem. Stop riding the bike immediately and consult your retailer.
• Do not use pressurized water for cleaning.
• Use only plastic tire levers for tire removal. Do not use metal tools, such as pliers or tire levers, to remove the tire. Metal tools can damage the rim surfaces, which can lead to improper tire seating and property damage.

Wheel and Hub Axle

The wheel is secured to the bicycle with a “thru axle” wheel mounting system. The thru axle portion is a threaded axle that inserts through the hub and fork/frame dropouts, and is clamped securely at the fork/frame dropouts. Your bicycle may have two different axles for the front and rear wheels. Consult your retailer to understand which type of wheel mounting system(s) you have, how to properly use each system, and which tools may be required.

[Insert parts diagram image here — labelled: Rim, Spokes, Hub]

Wheel Mounting Systems

Wheels are secured using various types of wheel mounting systems:

• DT Swiss® RWS Thru Axle
• Quick-Release (Over-Center Cam) Thru Axle
• Tooled Thru Axle
• Collet Thru Axle

[Insert mounting-system images here]

Wheel Installation

Bicycles come with various brands and models of axles like the ones listed above. You may have a different style of axle included on your bicycle. Consult your retailer for help with identifying which axle types are on your bicycle. Axle technologies change rapidly, so refer to your axle manufacturer’s instructions for the most current wheel and axle installation procedure.

⚠ WARNING

Do not ride your bicycle with an improperly secured wheel or axle. This can allow the wheel to move or disengage from the bicycle, and can cause you to crash, which may result in serious injury and/or death.

The incorrect installation or placement of an axle lever could cause the lever to get caught in the rotor of the disc brake or interfere with the frame or other components, which can cause you to crash and may result in serious injury and/or death.

[Insert image here: example of an incorrectly installed axle]

Front Wheel Installation

1. Install the front wheel into the fork dropouts.
2. Make sure the wheel axle (hub) is completely seated in the dropouts, making firm contact on both sides.
3. Install the thru axle into the wheel and fork according to the thru axle manufacturer’s instructions.
4. The brake rotor must be centered in the caliper. If the wheel is installed properly and the rotor is not centered, consult your brake manufacturer’s instructions or retailer to correctly align the caliper.

Rear Wheel Installation

1. Pull the rear derailleur back and down.
2. Position the chain on the outermost cog of the cassette.
3. Install the rear wheel into the rear dropouts.
4. Install the thru axle into the hub and frame according to the thru axle manufacturer’s instructions.

Install the Collet Thru Axle

The instructions below only apply to the collet thru axle.

1. Position the chain on the outermost cog.
2. Install the rear wheel into the rear dropouts.
3. Insert the axle through the dropouts and hub from the non-drive side.
4. Insert a 5 mm hex wrench into the drive side rear dropout and turn the axle counter-clockwise to 9 Nm (80 in-lb) torque.
5. Use a 5 mm hex wrench to turn the axle bolt on the non-drive side dropout clockwise to 12.4 Nm (110 in-lb) torque.

Remove the Collet Thru Axle

1. Position the chain on the outermost cog.
2. Use a 5 mm hex wrench to turn the axle bolt on the non-drive side counter-clockwise two turns.
3. Use a 5 mm hex wrench, inserted into the drive side rear dropout, to turn the axle clockwise and remove it.
4. Slide the axle out of the dropouts and hub to release the rear wheel.

Wheel Building

⚠ WARNING

Wheel building should only be done by the most qualified and skilled wheel builders. Failure to properly lace spokes or build wheels can lead to component failure, which can cause a crash, serious injury, or death.

Rim Tape and Valve Installation

⚠ WARNING

Do not ride your bicycle with improperly installed rim tape or valves. This can prevent the tire from seating in the rim, cause the tire to come off the rim, or cause a flat tire, which may result in a crash, serious injury, and/or death. For additional information, visit www.oneupcomponents.com.

Special tools and knowledge are necessary for installation and adjustment of bicycle components and aftermarket bicycle supplies, including rim tape and valves. For your safety, only an authorized retailer should install rim tape. Make sure to set up a maintenance schedule with your retailer to keep your bicycle safe and performing its best. Consult your retailer if you have any questions or concerns about proper setup and riding your bike. Stop riding immediately and consult your retailer if you suspect any problems with your bicycle.

Spokes

Spoke lacing and wheel building should only be done by the most qualified and skilled wheel builders. Failure to properly lace spokes or build wheels can lead to component failure, which can cause a crash, serious injury, or death. Visit www.oneupcomponents.com for spoke information and recommendations.

⚠ WARNING

Spoke length and spoke nipple length are critical for properly functioning wheels and spokes. Only use recommended spokes and spoke nipples. Failure to do so can lead to component failure, which can cause a crash, serious injury, or death.

The recommended spoke tension for OneUp Components wheels is 100–120 kgf.

Tires

Refer to your tire manufacturer’s instructions for tire installation.

NOTICE

Use only non-metal tire levers for tire removal. Do not use metal tools, such as pliers or tire levers, to remove the tire. Metal tools can damage the rim surfaces, which can lead to improper tire seating and property damage.

⚠ WARNING

Do not fill your tires with an air compressor, such as those found at gas stations. Tire inflation can occur too quickly and air pressure can cause your tire to blow off the rim, which can cause serious injury. Do not exceed the 80 psi maximum inflation for carbon rims. Over inflation may damage the rim. Refer to your tire manufacturer’s instructions to ensure you do not exceed their max pressure warnings.

General Service and Care

Storing

Store your bicycle and/or wheels where they will not be an obstruction and have protection from dangerous conditions. Do not park your bicycle or wheels near any heat, open flame sources, or electric motors; heat and ozone from motors can damage rubber and paint. Rain or snow can cause the metal on your bicycle to corrode. Ultraviolet radiation from the sun can fade the paint and crack the rubber or plastic on your bicycle.

Before you put away your bicycle and/or wheels for an extended time, clean and service them and apply frame polish. Hang your bicycle off the ground with the tires at approximately half the recommended inflation pressure. Before you ride your bicycle and/or wheels again, be sure they operate correctly.

Cleaning

Clean your wheels with a soft, moist cloth and bicycle cleaner or a solution of dish soap and water. Do not use industrial solvents or harsh chemicals that can damage the materials or moving parts. Do not use high-pressure water.

Incidental Damage

Do not let your bicycle or wheels fall. Do not set your bicycle down with the frame or derailleur touching the ground. Use care with car racks and work stands. Clamping devices, such as those found on a work stand or car carrier, can cause damage to the rims. Do not apply excessive pressure to the rim surface.

Transport

When packaging your bicycle and/or wheels for travel, use a hard case or carton that will protect them from damage. Do not set heavy things on top of wheels or rims. Attach padding to all the frame and fork tubes, and use a rigid block to protect the fork tips and maintain structural support of the fork blades. If the bicycle and/or wheels are not packaged correctly, they could be easily damaged in transit. If you are not sure, ask your retailer to package your bicycle for you.

Maintenance

Bicycle service requires special knowledge and tools and should be performed by a professional bicycle mechanic. This user manual is to be used in conjunction with the manuals supplied by the component manufacturers. If you did not receive the manual provided by the component manufacturer, download the materials off the internet or contact your local retailer.

Consult your local retailer to create a maintenance plan and refer to the Maintenance Schedule below as a guide for frequent inspection, service, and replacement of parts.

Maintenance Schedule

This list provides some guidelines, but is not to be considered a complete inspection. Following these guidelines will help maintain the performance of your bicycle and prevent more serious problems from arising. It is important to remember that service intervals can vary depending on climate, trail conditions, and riding frequency. For service instructions for your specific components, visit the manufacturer’s website. If you detect any problems with your bike, and you are not able to repair them, take your bike to your authorized retailer for service.

Warranty

2-Year Wheel Warranty

All OneUp Components are covered by a 2 year warranty. Warranties are only valid for the original owner. If you have any issues with your components within our warranty period, we have you covered.

Depending on the situation, we will either send you service parts free of charge or we will send you a brand new replacement product. The warranty will be in effect for 2 years of the original purchase and is available only to the original owner.

If you buy a set of our wheels, or they come as stock equipment on a bike you buy, they’re covered by our 2-year warranty. Wheel warranties requiring a rebuild are eligible for a labour credit through authorized OneUp Components dealers.

Extended Warranty

If you are the original purchaser of any OneUp components but you are outside of our standard warranty, don’t fret.

• If it is something we have identified as a manufacturing issue, we will cover it. Always.
• If it is crash related, fill out the form below with your info and note the situation; we will get you a low cost crash replacement.
• If your component is damaged due to lack of maintenance, fill out the form below with your info and note the situation. We can help with a low-cost discount code and we will help you find all the service documents for next time.

File a Warranty Claim

Something not right? File a warranty claim using our Warranty Claim Form at www.oneupcomponents.com/warranty. We’ll do everything we can to get you back to riding as fast as possible.

If you have any other questions, or would like to follow up on a warranty claim, contact OneUp Support.

Limitations, Exclusions, and Disclaimers

The sole remedy available under the foregoing express warranty and all implied warranties is the repair or replacement of defective parts with those of equal or greater value, as determined by OneUp Components in its sole discretion. The warranty does not cover labor costs, custom finishes, normal wear and tear, or damage from commercial use. The warranty is void if the part is modified from its original condition in any manner or used outside normal intended use, as determined by OneUp Components in its sole discretion.

The warranty for damage arising from accidents, crashes, and other impacts is limited to offered replacement at a reduced charge as set forth above. Any implied warranties (including without limitation the warranties of merchantability and fitness for particular purpose) which may not be disclaimed under applicable law are limited in duration to the period set forth above or the applicable statute of limitations, whichever is shorter.

THE FOREGOING WARRANTY IS THE SOLE AND EXCLUSIVE WARRANTY OFFERED BY ONEUP COMPONENTS. TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, ALL OTHER EXPRESS AND IMPLIED WARRANTIES (INCLUDING WITHOUT LIMITATION THE WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR PURPOSE) ARE HEREBY DISCLAIMED.

TO THE MAXIMUM EXTENT PERMITTED BY APPLICABLE LAW, IN NO EVENT SHALL ONEUP COMPONENTS OR ANY OF ITS OWNERS, OFFICERS, EMPLOYEES, REPRESENTATIVES, AGENTS, OR AFFILIATES (OR ANY OF THEIR RESPECTIVE SUCCESSORS OR ASSIGNS) BE RESPONSIBLE OR OTHERWISE LIABLE FOR ANY DIRECT, INCIDENTAL OR CONSEQUENTIAL DAMAGES ARISING FROM THE PURCHASE, USE, OR OWNERSHIP OF ITS PRODUCTS, INCLUDING WITHOUT LIMITATION DAMAGES FOR PERSONAL INJURY, PROPERTY DAMAGE, OR ECONOMIC LOSSES, WHETHER BASED ON CONTRACT, WARRANTY, NEGLIGENCE, PRODUCT LIABILITY, OR ANY OTHER THEORY.

Some states and countries do not allow some or all of the foregoing exclusions or limitations, so they may not apply to you. If any portion of the foregoing warranty (or the exclusions or limitations thereto) is deemed invalid or unenforceable pursuant to applicable law, it shall be deemed modified so as to be valid and enforceable to the maximum extent consistent with such law.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state and country to country.

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OneUp Components
39359 Queens Way, Squamish, BC, Canada V8B 0T5